Saving electricity costs and CO2?

EBNER makes it possible with the Cyplan® ORC module!

EBNER | Customer Service News

Saving electricity costs and CO2? EBNER makes it possible with the Cyplan® ORC module!

High electricity prices are also hitting system operators particularly hard. That is why we are always on the lookout for technologies that can help our customers save costs. With Cyplan® ORC technology from our industrial partner Dürr, you have the opportunity to convert the waste heat from your EBNER vertical strand annealer into electricity and thus significantly reduce your energy expenses!

Your advantages:

  • Upgrade for existing facilities
  • Reduce electricity procurement costs
  • Become more independent of the electricity market
  • Reduce your CO2 footprint

A practical example: An EBNER vertical strand annealer provides enough waste heat to generate over 100 kW of electricity and, if required, provide hot water at 90 °C.

Duerr Cyplan ORC Module

The technology behind it: how do Cyplan® ORC systems convert heat into electricity?

The ORC (Organic Rankine Cycle) is a thermodynamic process similar to the well-known water/steam cycle used in conventional power plants to generate electricity. The main difference is that an ORC uses an organic liquid with a low boiling point, which is why ORC systems can work at lower temperatures compared to conventional water/steam cycles.

EBNER offers Cyplan® ORC modules as prefabricated and TÜV-certified units, with power outputs ranging from 50 kW to 500 kW (output will depend on the size of the turbo generator).  All system components are installed on a base frame and can therefore be employed in modular designs. For larger systems or industrial applications, there are also customized ORC solutions, in which standard elements are combined with components designed for the particular use case.

Further details can be found in the Cyplan® brochure

Duerr Cyplan ORC Module

YOUR ADVANTAGES:

Kosten sparen

Financial Benefits

Savings in electricity procurement costs, e.g. EUR 120,000 / year, if the following assumptions apply:

CO2 Einsparung

CO2 reduction

You benefit from the significant improvement in your company’s CO2 balance.

Stromerzeugung

Generate electricity

When you generate electricity yourself, you can benefit from a range of financially attractive opportunities:

  • Reduce your electricity costs and your dependence on the public grid
  • Take advantage of the attractive opportunities for selling green electricity to the public grid
  • Secure subsidies or tax benefits by implementing sustainable technologies
  • Upgrade for existing systems
Nutzwärme

Useful heat

As a source of useful secondary heat, Cyplan® ORC modules offer many advantages:

  • You can use the heat in downstream processes
  • You can sell the heat to a district heating network

A simple Calculation Example:

A vertical annealing plant supplies waste heat in the form of 3000 Nm3/h flue gas at 800 °C. An ORC system can convert this waste heat into 115 kW of electricity. Optionally, hot water can also be provided at 90 °C, thus increasing the overall efficiency.

Duerr Cyplan ORC Module

Don't waste any time - get a non-binding quote now!