Process Optimization and R&D Services
Our process optimization program tunes your existing heat-treatment line to cut energy use without compromising quality. Using thermal models, live measurements, and targeted trials, we pinpoint quick wins, shorter soaks, smarter fan/door control, better use of pre-heated material, and roll them in as stepwise upgrades.
Components / Solutions:
- Shortening soak/holding times with EBNER thermal models
- Utilizing waste heat for preheating
- Optimizing fan curves for efficiency
- Demand-based cooling control
- Continuous data capture and process analysis
Key Customer Benefits:
- Tighter process control
- Lower gas/energy consumption and CO₂
- Shorter cycles, higher throughput
- Stable hardness/flatness with fewer deviations
- Reduced operating costs, fast payback
- Stepwise upgrades, no major rebuild required
Modeling, Simulation, Prototype, Measurement, Analysis
Components / Solutions:
- Advanced simulation and modelling (CFD, FEM)
- Pilot testing and prototyping facilities
- Comprehensive lab equipment: tensile testing, hardness testing, microscopy, chemical analysis, Epstein testing device (magnetic properties)
- Customized testing plans and consulting from our R&D team
- Test Annealing
- Component annealing services
- Expert support for trial execution and sample analysis
Key Customer Benefits:
- Risk-free validation before scaling
- Confidence through expert guidance
- Access to state-of-the-art equipment
CONTACT US.
Are you ready to modernize your operations? Get in touch with our experts today. Across the globe, we can offer you on-site support, maintenance and spare part sales.
Service hotline:
Monday to Thursday 7:00 a.m. – 4:30 p.m.
Friday 7:00 a.m. – 1:00 p.m
(+43) 732/68 68 8200
After hours:
(+43) 732/68 68
Precision Components, Superior Solutions
Extend the capabilities of your existing equipment with EBNER Components & Solutions.
Delivering the same precision engineering as our full furnace systems, these modules, retrofit kits, and digital upgrades integrate seamlessly with non-EBNER facilities to enhance process control, efficiency, and sustainability, without replacing existing assets.