Process Optimization and R&D Services
Process optimization in heat treatment furnaces focuses on identifying and implementing energy-saving strategies while maintaining high process efficiency. Through detailed analysis and testing, several key areas for improvement have been identified, such as reducing holding times, utilizing preheated materials, and optimizing fan speeds.
The overall goal is to enhance furnace performance while reducing operational costs and environmental impact:
- Reducing unnecessary soaking time can save both energy and time, improving overall efficiency, enabled by EBNER thermal models.
- Using waste heat from the furnace for preheating materials leads to additional energy savings.
- Preheated materials from previous processes can shorten furnace heating time and lower energy consumption.
- Accurate and comprehensive data collection during operations helps identify further areas for optimization and ensures future improvements.
- Optimizing fan curves for efficiency
- Demand-based cooling control
- Advanced simulation and modelling (CFD, FEM)
- Pilot testing and prototyping facilities
- Comprehensive lab equipment: tensile testing,
- Temperature measurement system for continuous solution hardness testing, microscopy, chemical analysis.
Modeling, Simulation, Prototype, Measurement, Analysis
Components / Solutions:
- Advanced simulation and modelling (CFD, FEM)
- Pilot testing and prototyping facilities
- Comprehensive lab equipment: tensile testing, hardness testing, microscopy, chemical analysis, Epstein testing device (magnetic properties)
- Customized testing plans and consulting from our R&D team
- Test Annealing
- Component annealing services
- Expert support for trial execution and sample analysis
Key Customer Benefits:
- Risk-free validation before scaling
- Confidence through expert guidance
- Access to state-of-the-art equipment
CONTACT US.
Are you ready to modernize your operations? Get in touch with our experts today. Across the globe, we can offer you on-site support, maintenance and spare part sales.
Service hotline:
Monday to Thursday 7:00 a.m. – 4:30 p.m.
Friday 7:00 a.m. – 1:00 p.m
(+43) 732/68 68 8200
After hours:
(+43) 732/68 68
Precision Components, Superior Solutions
Extend the capabilities of your existing equipment with EBNER Components & Solutions.
Delivering the same precision engineering as our full furnace systems, these modules, retrofit kits, and digital upgrades integrate seamlessly with non-EBNER facilities to enhance process control, efficiency, and sustainability, without replacing existing assets.