Digital Solutions
EBNER perfect modules are specialized digital applications that integrate seamlessly with EBNER GROUP Hub and VISUALFURNACE 8 Hub to optimize industrial furnace operations. TREATperfect is a mathematical model for process optimization. OPERATEperfect captures and analyzes losses in availability, performance, and quality, contributing to the OEE metric – a key indicator of equipment efficiency. MAINTAINperfect enables condition-based maintenance management, while STACKperfect simplifies charge and stack planning. SURVEYperfect supports the conduction and documentation of measurements required by AMS2750 andCQI-9 to verify temperature accuracy and temperature uniformity inside the furnace. Together, these modules improve OEE, ensure consistent quality, reduceenergy and maintenance costs, and enhance compliance.
Components / Solutions & Key Customer Benefits:
- TREATperfect – the mathematical model for process optimization (online & offline) increases efficiency and ensures higher product quality.
- OPERATEperfect – guided SOPs and checklists help minimize time losses and streamline operations.
- MAINTAINperfect – smart maintenance planning and tracking reduce unplanned downtime and lower maintenance costs.
- STACKperfect – intuitive drag-and-drop stack and charge planning enables better coil utilization and shorter setup times.
- SURVEYperfect – supports measurement execution and reporting according to AMS2750 and CQI-9, providing traceable quality evidence.
*Disclaimer: Digital Components can be adapted to individual customer requirements. STACKperfect applicable to bell annealer furnaces only.
ATMOSPHEREperfect
ATMOSPHEREperfect is an advanced software module within the VISUALFURNACE® suite, designed to optimize energy efficiency in bell annealers for steel strip and wire. It intelligently controls hydrogen purge flow reducing hydrogen and electricity consumption by up to 20 %. Unlike traditional manual adjustments, ATMOSPHEREperfect automates atmosphere management regardless of lubricant type, coil data or contamination level. This ensures consistent product quality and improved sustainability. The solution integrates seamlessly with existing VISUALFURNACE® systems, offering a fast ROI and minimal implementation effort. By reducing energy costs and emissions, ATMOSPHEREperfect supports both operational excellence and environmental goals, making it a key enabler for modern, cost-efficient, and eco-friendly heat treatment processes.
Components / Solutions & Key Customer Benefits:
- Automated hydrogen purge control – enables up to 20% hydrogen savings and significantly lowers operating costs.
- Seamless integration into Visual Furnaces – allows quick deployment with minimal training required.
- Adaptive atmosphere management – ensures consistent product quality and reduces the need for manual adjustments.
*Disclaimer: ATMOSPHEREperfect is designed for integration with EBNER VISUALFURNACES® systems and EBNER bell annealer furnaces. For non-EBNER bell annealer furnaces, the technical feasibility must be evaluated and confirmed in detail prior to implementation.
CONTACT US.
Are you ready to modernize your operations? Get in touch with our experts today. Across the globe, we can offer you on-site support, maintenance and spare part sales.
Service hotline:
Monday to Thursday 7:00 a.m. – 4:30 p.m.
Friday 7:00 a.m. – 1:00 p.m
(+43) 732/68 68 8200
After hours:
(+43) 732/68 68
Precision Components, Superior Solutions
Extend the capabilities of your existing equipment with EBNER Components & Solutions.
Delivering the same precision engineering as our full furnace systems, these modules, retrofit kits, and digital upgrades integrate seamlessly with non-EBNER facilities to enhance process control, efficiency, and sustainability, without replacing existing assets.