Measures for Energy Conservation and Recovery
To make industrial heat treatment processes more sustainable and cost-effective, intelligent energy management is essential. Targeted measures allow you to transform untapped potential within your plant into valuable resources – significantly reducing both operating costs and emissions.
Waste Heat and Energy Recovery
Waste Heat Recovery from Exhaust Gases
The efficient use of waste heat offers significant potential for reducing energy consumption and operating costs in industrial plants. In particular, the exhaust gases generated in furnace and combustion processes contain large amounts of usable thermal energy that can be recovered using suitable heat recovery systems.
Heat Recovery via Steam or Hot Water Generation
With the help of exhaust gas heat exchangers, the heat contained in the exhaust gas can be used to generate steam or hot water. The recovered energy can then be utilized for various applications within the plant, such as production processes, building heating, process water heating, or supplying existing steam systems.
Your benefits:
- Reduction in primary energy consumption
- Lower operating costs
- Reduction in CO₂ emissions
- Improvement in the plant’s overall efficiency
- Sustainable use of existing energy sources
- Short payback periods for suitable applications
Our experts analyze existing exhaust gas streams, evaluate the heat recovery potential, and develop customized solutions for integrating steam or hot water heat exchangers. From concept development through design to commissioning, we support you in implementing cost-effective and sustainable energy recovery.
Inert Gas Recovery and Reuse
Inert gases such as argon, hydrogen, or nitrogen-hydrogen mixtures represent a significant cost factor in many heat treatment processes. By recovering and reusing inert gases, gas consumption can be significantly reduced and the plant’s cost-effectiveness can be sustainably improved.
Using appropriate treatment and recirculation systems, used shielding gases are collected, purified, and returned to the process. Depending on the process requirements, impurities, residual oxygen, and moisture can be removed to ensure the required atmosphere quality. This reduces both operating costs and the consumption of valuable resources.
Your benefits:
- Reduced shielding gas consumption
- Lower operating costs
- Reduced emissions and resource consumption
- Improved sustainability and energy efficiency
- Increased cost-effectiveness of existing plants
- Quick payback for high shielding gas demand
Our experts analyze shielding gas consumption, assess the recovery potential, and develop customized solutions for integrating shielding gas recovery and recycling systems. From concept development through design to commissioning, we support you in implementing a cost-effective and sustainable solution.
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Are you ready to modernize your operations? Get in touch with our experts today. Across the globe, we can offer you on-site support, maintenance and spare part sales.
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(+43) 732/68 68 8200
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Precision Components, Superior Solutions
Extend the capabilities of your existing equipment with EBNER Components & Solutions.
Delivering the same precision engineering as our full furnace systems, these modules, retrofit kits, and digital upgrades integrate seamlessly with non-EBNER facilities to enhance process control, efficiency, and sustainability, without replacing existing assets.